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The Internet of Things (IoT) in Discrete Parts Manufacturing

Published By :

BCC Research

Published Date : Sep 2017

Category :

ICT

No. of Pages : 194 Pages


The global market for IoT discrete parts manufacturing was valued at $643.9 million in 2016. This market will grow from $862.6 million in 2017 to $2.8 billion by 2022 with a compound annual growth rate (CAGR) of 26.7% for the period of 2017-2022.
The software market will grow from $426.1 million in 2017 to $1.5 billion by 2022 with a CAGR of 28.9%.
The hardware market will grow from $365.0 million in 2017 to $1.1 billion by 2022 with a CAGR of 24.8%.

Table Table of Contents Contents ContentsContents Contents
Chapter 1: Introduction ..... 1
Study Goals and Objectives. 1
Reasons for Doing This Study .1
Scope of Report .... 2
Information Sources ... 3
Methodology ..... 4
Product Breakdown ... 4
Analysts Credentials .. 5
Related BCC Research Reports..5
Chapter 2: Summary and Highlights .. 7
Chapter 3: IoT Market and Technology Background ...... 11
Discrete Parts Manufacturing Industry Trends .. 12
What is IoT? .... 13
Things Gain Intelligence . 14
The Need to Change . 15
How IoT Benefits the Business ... 15
Going Beyond Machine-to-Machine Communication .. 16
How Does It Work? .. 17
Design Options ... 18
Fitting the Pieces Together ..18
Getting a Fresh Start ... 20
Industrial IoT Applications Have Business Value .... 21
What Has Driven Manufacturing? ... 23
Facing IoT Challenges .. 24
Shortcomings with Legacy Systems . 25
Revamping Business Processes ..26
A Variety of Devices . 26
Embedded System Challenges ... 27
Getting Everything into Harmony .28
System Limitations ... 29
A Complex System.... 29
The Network Architecture ...30
The Need for a Central Platform ... 31
Security Challenges Arise ..32
A High Level of Commitment Is Required . 34
The Need for Standards . 34
Many Different Considerations ..35
Meeting the Network Needs ..36
IoT Standards Organizations ...37
Association for Advancing Automation . 38
Association for Manufacturing Technology ..... 38
American National Standards Institute . 39
Association for Packaging and Processing Technology ... 39
AVnu Alliance .... 39
Embedded Linux and Android Alliance . 40
International Electrotechnical Commission ..... 41
Industrial Internet Consortium .. 41
International Society of Automation .. 42
International Standards Organization ... 42
Modelica Association . 42
MTConnect Institute...43
National Institute of Standards and Technology .... 43
Organization for the Advancement of Structure Information Standards ... 44
Organization for Machine Automation and Control .... 44
Object Management Group ... 44
OPC Foundation.... 45
OPX Leadership Foundation ... 45
PLCopen .. 45
RAIN RFID .... 46
Devising a Plan ... 46
A Change in Thinking ... 47
Finding a Use Case ... 48
IoT Application Categories ...49
The IoT Difference .... 50
The Connected Supply Chain ..50
IoT Applications in Action . 52
Chapter 4: IoT Software Market .. 55
The Emergence of IoT Platforms ... 56
How IoT Benefits Business ..57
Striving for the Ultimate Goal ... 57
The Need for Developer Talent .58
Reducing Risk ..... 59
Big Data Becomes a Big Force .64
Big Data Challenges . 65
Traditional Tools Fail .. 65
Volume, Variety, Velocity and Variability Define Big Data . 66
Making the Right Connection .67
The Need for Master Data Management . 67
Big Datas Many Management Challenges .. 68
Mining for Gold .... 69
Truth or Dare ..... 69
What Is Happening Now? .71
Diving Deeper into the Data ... 71
An Incomplete Picture ...72
Parallel Structure .. 73
The Need for Speed . 74
Aggregation Needed ...74
Working with Large Data Sets ... 75
Integrating Data from Multiple Sources ... 76
Automating the Collection of Data .. 77
Analyzing Data and Identifying Actionable Insights .. 78
The Growing Importance of Analytics ... 78
Making the Right Connection .79
Finding the Right Rule ...80
Examining All Options ...80
Dynamic Case Management Capabilities . 81
Sensing Big Changes ...82
The Potential of Edge Data ..83
Edge Datas Many Uses . 84
Predictive Analytics Tremendous Potential .. 85
Security Softwares Growing Importance . 90
Why IoT Devices are Insecure ... 91
Building Security from the Ground Up .. 92
Installing Barriers in Place ...93
Security Becomes More Complex ... 94
The Importance of Application-level Security ..... 94
The Need for Specialization .95
Chapter 5: IoT Hardware ... 101
Gaining Needed Visibility ...101
New Hardware Directions ..102
The Impact of Globalization ..103
The Role of Embedded Systems .. 104
Sensors Take Center Stage .105
Distributed Control Systems .109
The Changing Plant Floor ..110
The Latest DSC Developments ... 111
Programmable Logic Controllers ... 116
PLC Functionality ... 117
PLC Advances ... 118
Next Generation PLCs ..119
PLC Improvements ...120
Chapter 6: IoT Networking ... 126
Fieldbus, First Generation Industrial Networking .... 127
Ethernets Legacy ... 129
Ethernet in the Factory ...130
EtherNet/IPs Benefit ...131
Seeing Stars . 133
Meeting I/O Challenges ..133
Monitoring Ethernet Connections . 134
Simplifying Configurations .136
Network Optimization . 136
Looking Ahead .... 137
The Impact of Wireless Network Connections ..... 141
Wi-Fi, a Popular Networking Option . 141
The HaLow Effect ... 142
Li-Fi Versus Wi-Fi .... 142
Bluetooth 5.0 ... 143
Low on Bandwidth . 144
Near Field Communications ..144
SigFox . 146
Chapter 7: Company Profiles .. 152
About BCC Research ..... 206
About BCC Research.. 207
BCC Membership ... 207
BCC Custom Research .. 207

List of Table

List of Tables
Summary Table: Global Market for IoT Discrete Parts Manufacturing, by Type, Through 2022 ($ Millions).. 8
Table 1 Internet of Things System Benefits ..13
Table 2 IoT Standards Bodies ..37
Table 3 Global Market for IoT Discrete Parts Software, by Type, Through 2022 ($ Millions) .. 56
Table 4 Global Market for IoT Discrete Parts Software, by Industry, Through 2022 ($ Millions) .. 61
Table 5 Top Five IoT Discrete Parts Software Platform Suppliers, 2017 ($ Millions/%) .. 61
Table 6 Top Five IoT Discrete Parts Software Platform Suppliers for Automotive and Transportation, 2017 ($ Millions/%).. 62
Table 7 Top Five IoT Discrete Parts Software Platform Suppliers for Electronics and Computers, 2017 ($ Millions/%).. 62
Table 8 Top Five IoT Discrete Parts Software Platform Suppliers for Consumer Goods, 2017 ($ Millions/%).. 63
Table 9 Top Five IoT Discrete Parts Software Platform Suppliers for Aerospace, Aviation and Defense, 2017 ($ Millions/%).. 63
Table 10 Top Five IoT Discrete Parts Software Platform Suppliers for Machinery and Heavy Equipment, 2017 ($ Millions/%).. 64
Table 11 The Changing Data Management Platform ... 65
Table 12 The Big Data Ecosystem ..66
Table 13 Global Market for IoT Discrete Parts Big Data Software, by Industry, Through 2022 ($ Millions). 87
Table 14 Top Five IoT Discrete Parts Big Data Software Suppliers, 2017 ($ Millions/%) ... 87
Table 15 Top Five IoT Discrete Parts Big Data Software Platform Suppliers for Automotive and Transportation, 2017 ($ Millions/%) ...88
Table 16 Top Five IoT Discrete Parts Big Data Software Suppliers for Electronics and Computers, 2017 ($ Millions/%).. 88
Table 17 Top Five IoT Discrete Parts Big Data Software Suppliers for Consumer Goods, 2017 ($ Millions/%).. 89
Table 18 Top Five IoT Discrete Parts Big Data Software Suppliers for Aerospace, Aviation and Defense, 2017 ($ Millions/%).. 89
Table 19 Top Five IoT Discrete Parts Big Data Software Suppliers for Machinery and Heavy Equipment, 2017 ($ Millions/%).. 90
Table 20 Global Market for IoT Discrete Parts Security Solutions, by Industry, Through 2022 ($ Millions). 96
Table 21 Top Five IoT Discrete Parts Security Solutions Suppliers, 2017 ($ Millions/%) ... 96
Table 22 Top Five IoT Discrete Parts Security Solution Suppliers for Automotive and Transportation, 2017 ($ Millions/%).. 97
Table 23 Top Five IoT Discrete Parts Security Solutions Suppliers, for Electronics and Computers, 2017 ($ Millions/%).. 97
Table 24 Top Five IoT Discrete Parts Security Solutions Suppliers for Consumer Goods, 2017 ($ Millions/%).. 98
Table 25 Top Five IoT Discrete Parts Security Solutions Suppliers for Aerospace, Aviation and Defense, 2017 ($ Millions/%).. 98
Table 26 Top Five IoT Discrete Parts Security Solutions Suppliers for Machinery and Heavy Equipment, 2017 ($ Millions/%).. 99
Table 27 Global Market for IoT Discrete Parts Hardware, by Application, Through 2022 ($ Millions) . 104
Table 28 Global Market for IoT Discrete Parts Sensors, by Industry, Through 2022 ($ Millions) . 106
Table 29 Top Five IoT Discrete Parts Sensor Suppliers, 2017 ($ Millions/%) ... 106
Table 30 Top Five IoT Discrete Parts Sensor Suppliers for Automotive and Transportation, 2017 ($ Millions/%)... 107
Table 31 Top Five IoT Discrete Parts Sensor Suppliers for Electronics and Computers, 2017 ($ Millions/%)... 107
Table 32 Top Five IoT Discrete Parts Sensor Suppliers for Consumer Goods, 2017 ($ Millions/%) .. 108
Table 33 Top Five IoT Discrete Parts Sensor Suppliers for Aerospace, Aviation and Defense, 2017 ($ Millions/%)... 108
Table 34 Top Five IoT Discrete Parts Sensor Suppliers for Machinery and Heavy Equipment, 2017 ($ Millions/%)... 109
Table 35 Global Market for IoT Discrete Parts Distributed Control System, by Industry, Through 2022 ($ Millions). 112
Table 36 Top Five IoT Discrete Parts Distributed Control System Suppliers, 2017 ($ Millions/%) .. 113
Table 37 Top Five IoT Discrete Parts Distributed Control System Suppliers, 2017 ($ Millions/%) .. 113
Table 38 Top Five IoT Discrete Parts Distributed Control System Suppliers for Electronics and Computers, 2017 ($ Millions/%) ..114
Table 39 Top Five IoT Discrete Parts Distributed Control System Suppliers for Consumer Goods, 2017 ($ Millions/%)... 114
Table 40 Top Five IoT Discrete Parts Distributed Control System Suppliers for Aerospace, Aviation and Defense, 2017 ($ Millions/%) ..115
Table 41 Top Five IoT Discrete Parts Distributed Control System Suppliers for Machinery and Heavy Equipment, 2017 ($ Millions/%) ..115
Table 42 Global Market for IoT Discrete Parts Programmable Logic Controller, by Industry, Through 2022 ($ Millions)... 121
Table 43 Top Five IoT Discrete Parts Programmable Logic Controller Suppliers, 2017 ($ Millions/%) ... 121
Table 44 Top Five IoT Discrete Parts Programmable Logic Controller Suppliers for Automotive and Transportation, 2017 ($ Millions/%) .122
Table 45 Top Five IoT Discrete Parts Programmable Logic Controller Suppliers for Electronics and Computers, 2017 ($ Millions/%) ..122
Table 46 Top Five IoT Discrete Parts Programmable Logic Controller Suppliers for Consumer Goods, 2017 ($ Millions/%)... 123
Table 47 Top Five IoT Discrete Parts Programmable Logic Controller Suppliers for Aerospace, Aviation and Defense, 2017 ($ Millions/%) ..123
Table 48 Top Five IoT Discrete Parts Programmable Logic Controller Suppliers for Machinery and Heavy Equipment, 2017 ($ Millions/%) ..124
Table 49 Global Market for IoT Discrete Parts Network Equipment, by Type, Through 2022 ($ Millions).. 126
Table 50 Fieldbus Designs ..128
Table 51 EtherNet/IPs Potential Benefits ..132
Table 52 Global Market for IoT Discrete Parts Wired Network, by Industry, Through 2022 ($ Millions).. 137
Table 53 Top Five IoT Discrete Parts Wired Network Suppliers, 2017 ($ Millions/%) .. 138
Table 54 Top Five IoT Discrete Parts Wired Network Suppliers for Automotive and Transpiration, 2017 ($ Millions/%)... 138
Table 55 Top Five IoT Discrete Parts Wired Network Suppliers for Electronics and Computers, 2017 ($ Millions/%)... 139
Table 56 Top Five IoT Discrete Parts Wired Network Suppliers for Consumer Goods, 2017 ($ Millions/%).. 139
Table 57 Top Five IoT Discrete Parts Wired Network Suppliers for Aerospace, Aviation and Defense, 2017 ($ Millions/%)... 140
Table 58 Top Five IoT Discrete Parts Wired Network Suppliers for Machinery and Heavy Equipment, 2017 ($ Millions/%)... 140
Table 59 Global Market for IoT Discrete Parts Wireless Network Revenue, by Industry, Through 2022 ($ Millions). 147
Table 60 Top Five IoT Discrete Parts Wireless Network Suppliers, 2017 ($ Millions/%) . 147
Table 61 Top Five IoT Discrete Parts Wireless Network Suppliers for Automotive and Transportation, 2017 ($ Millions/%)... 148
Table 62 Top Five IoT Discrete Parts Wireless Network Suppliers for Electronics and Computers, 2017 ($ Millions/%)... 148
Table 63 Top Five IoT Discrete Parts Wireless Network Suppliers for Consumer Goods, 2017 ($ Millions/%)... 149
Table 64 Top Five IoT Discrete Parts Wireless Network Suppliers for Aerospace, Aviation and Defense, 2017 ($ Millions/%)... 149
Table 65 Top Five IoT Discrete Parts Wireless Network Suppliers for Machinery and Heavy Equipment, 2017 ($ Millions/%)... 150

List of Chart

List of Figures
Summary Figure: Global Market for IoT Discrete Parts Manufacturing, by Type, 2016-2022 ($ Millions) 9
Figure 1 Ethernet Layers 135

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